TapTest.co by DeepMill

TapTest.co by DeepMillTapTest.co by DeepMillTapTest.co by DeepMill
Home
Products
  • SpeedCast Software
  • Tap Test Kit
  • Harmonizer PGML
Industries
Support
Training
About
Contact

TapTest.co by DeepMill

TapTest.co by DeepMillTapTest.co by DeepMillTapTest.co by DeepMill
Home
Products
  • SpeedCast Software
  • Tap Test Kit
  • Harmonizer PGML
Industries
Support
Training
About
Contact
More
  • Home
  • Products
    • SpeedCast Software
    • Tap Test Kit
    • Harmonizer PGML
  • Industries
  • Support
  • Training
  • About
  • Contact
  • Home
  • Products
    • SpeedCast Software
    • Tap Test Kit
    • Harmonizer PGML
  • Industries
  • Support
  • Training
  • About
  • Contact

Adding Tap Testing as a Value Added Service

Stay up with your competition.

America's largest metalworking distributor (and your competitor) continues to offer tap testing as a service. Our five year exclusive agreement with them has ended and we are now free to offer the very same award winning solution under our own brand name of SpeedCast tap testing and AI-generated Dashboards.

Results

Over five years and thousands of tap tests the following results were published:

  • 200% increase in feed rates
  • 300% increase in metal removal rates (it was actually more-see below)
  • 50% decrease in cycle times
  • 100 hours of annual capacity gained per successful test

Get started today

Fill out the pricing request form below and we will  provide you with a quotation for a kit and software.

Request for Quotation

  • Milling is 40.2% of cutting tool purchases but likely responsible for greater than 80% of the metal removed from all subtractive machining.
  • 80% of U.S. production is performed by only 20% of the machines.
  • Those 20% are of machines the five years old or newer
  • The incorrect tool is selected 50% of the time.
  • Tools are run at the incorrect speed 42% of the time.
  • 70% of durable tooling sold with a new machine are still in use on that machine five years later.
  • Tap-Testing has averaged a 5X improvement in MRR on existing tools and existing processes
  • Tap-Testing has averaged a 2X increase in production rates 
  • Tap-Testing saves 40% of energy costs.
  • Tap Testing is currently available to only 1% of the metalworking companies in the U.S.

Tap Testing Benefits for Distributors

Just Milling?

Price per Part vs. Price per Tool

Milling is the largest cutting segment accounting for 40.2% of all tools purchased. It also removes the most material and therefore has the largest impact on your customer's profitability. It is the most difficult of all metalworking applications and is the most prone to chatter. Win milling and you win the customer.

Price per Part vs. Price per Tool

Price per Part vs. Price per Tool

Tap testing will show your customer the value of increasing performance rather than focusing on just the purchase price. Cutting tools will transform from a commodity bought from the lowest bidder to a highly engineered solutions. You will be able to increase your profit margins.

Sell More Tools

Speeding up will not cause you to sell fewer tools. According to Taylor's Equation higher velocity increases tool consumption. They will buy more endmills and inserts, along with  more cutter bodies and toolholders for redundant back-ups. They will be more competitive and win more work.

Private Label

Your most profitable products may be private label carbide endmills. You want to sell more of them. Tap testing will allow you to get high performance premium-brand results without a factory's support. 

Reduce Inventory

Controlling chatter and creating stable, robust processes will reduce the need for safety stocks in vending machines and on your shelves. Consumption will be more predictable and consistent month to month.

Resharpening/Special Tools

If you offer resharpening or special tools, tap testing is a vital service. You can tap test new and resharpened endmills to find a stable speed for both so both can be co-mingled in inventory. No more huge performance drop offs with regrinds. Special tools have no speed and feed data. Tap testing will give you the correct parameters before the first cut.

Integrated Supply

Integrated Supply

Integrated Supply

If you have an integrated supply agreement that requires annual cost reductions, you can find gains in performance rather than reducing prices and margins. If you are doing gain sharing, tap testing provides definitive baselines and performance improvements.

Sell SpeedCast

Integrated Supply

Integrated Supply

You can resell SpeedCast tap testing kits and software subscriptions to your customers. You can customize the databases to only show the brands you represent. You can even add your SKUs. We offer resell discounts to verified distributors. Fill out the form at the bottom of this page to get a quotation. 

Will this pay for itself?

If you sell $1 million worth of cutting tools and toolholders for milling per year with a gross profit margin of 20% and you are able to increase it to 30% you will earn an additional $93,500 in cash. That is pure profit as your other costs did not increase. How can you increase your profit by 10%? If you improve performance you can charge more than your competition because your cost per cubic inch removed will lower. You can sell more higher profit items including private label tools. Your customers can't beat you down on price for fear of losing your service. Your field salespeople will spend less time at each customer doing trial and error tool trials so your costs will go down increasing your margin. Your customers will also win more work and buy more tools and supplies so your revenues will go up from that as well.


Maybe you don't sell a million a year. Use the calculator below with your data. Note that the estimated amortized cost of the kit per year factors in depreciation and tax savings over five years and ROI is per year. 

Frequently Asked Questions

Click the CONTACT tab if you cannot find an answer to your question.

It is very easy to learn and use. Here is a video. We have a comprehensive online training program that has be successfully used by over 200 individuals. Basic training takes just a few hours. If a CNC machine tool is not available to train with, a Bridgeport or drill press will also work. Our SimpleMilling™ application makes it very easy to take the first measurement.


Tap testing is a proven and validated technology, so we don't need to offer free trials. We do offer a $1250 30-day rental. 


SpeedCast is exclusively for milling.


The kits are guaranteed for as long as your subscription is active. If your kit fails during that period, we will replace it via our Repair-by-Exchange program. The guarantee does not extend to consumables (cables, tips, wax and glue) or to replace lost components.


Wec have a chat function under the SUPPORT tab that will answer most questions and those it cannot will be immediately escalated to a live support engineer. 


Two primary reasons: (1)The SFM recommendations from tooling manufacturers are too conservative. Did you know that the speeds were determined using turning tests? Turning is in the cut constantly while with milling the teeth are in and out of the cut giving them time to cool. Milling tools can handle much higher speeds than the charts say. (2) The speed and feed charts can often give parameters that will chatter. The response to chatter is to slow down. We often find much higher stable speeds that could have been selected if they only knew they existed.


Yes, once validated for resell pricing you can buy kits and subscribe to software for your own use at those prices.


Pricing Information Request

Connect With Us

  • Home
  • SpeedCast Software
  • Tap Test Kit
  • Harmonizer PGML
  • Support
  • Training
  • Parts
  • Disclaimer

DeepMill LLC

Innovation Park at Penn State University - 200 Innovation Boulevard - Suite 242A - State College, PA, USA

Copyright © 2025 - DeepMill LLC - All Rights Reserved. VirtualRunoff® is a registered trademark of DeepMill LLC. Harmonizer® is a registered trademark of Manufacturing Laboratories Inc. All other trademarks are of their respective owners.

This website uses cookies.

We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.

Accept